Insightful Tekno Articles
5 Creative Ways to Take Advantage of T-Slotted Extrusions
Here at Tekno, innovation has always been part of our DNA. Our modular conveyor systems have been game changers in our industry and set us apart from competitors. However, our greatest separator is our team of experts who can use common materials to design creative solutions to fit the various needs of our customers. One of those materials that we love to utilize is t-slotted aluminum components.
T-slotted extrusions are some of the most versatile components available when designing items like structural frameworks, supports, door and safety screen frames, and more. In this article, we’ll look at five creative ways to take advantage of t-slotted extrusions in your facility.
ASRS Racking
T-slotted extrusions are also used for our primary conveyor systems. Our industry-leading Automated Storage and Retrieval Systems (ASRS) enable you to increase your storage capacity and improve productivity. The ASRS solutions are tailored to your needs and allow you to automatically station and receive loads efficiently. Our ASRS Racking and Crane technologies are designed to increase the volume of your storage process by optimizing placement density and accuracy.
We offer ASRS Racking solutions to help maximize your storage space while increasing the overall speed of your storage process. Our ASRS racking solutions are customizable to your products, regardless of size and shape. This is made possible by the t-slotted design that uses nuts and bolts to hold the aluminum pieces together. Need to adjust your racking? This can easily be accomplished with t-slotted aluminum.
Tool Storage
Without reliance on welding pieces together, t-slotted extrusions are a great material for building tool storage. As the tools your company uses grow, the equipment used to store them must change as well. These extrusions allow maximum flexibility when the need arises to adapt your storage. Also, if your storage ever needs to be moved, the t-slotted materials are easily disassembled and assembled.
TV / Screen Mounting
Your factory floor may need TV screens to show information and keep your production moving smoothly. Aluminum t-slotted extrusions can be a great way to install these screens while allowing room to adjust placement if your needs change. A variety of fasteners can be utilized to mount your screens or any other product. One of the most common fasteners is the t-nut. Did you ever play with K’nex building sets when you were a kid? Using aluminum t-slotted extrusions is a bit like the grown-up version of K’nex. Your imagination is often the real life of what you can create.
Walkovers
Could your facility use an easier walking path for employees due to the size of your conveyor systems? Walkovers are a great product that allows a safe pedestrian traverse of conveyors or creates virtually slip-proof operator platforms. T-slotted extrusions are the perfect component to create these walkovers. Not only is it cost and labor-efficient, but it’s also strong and lightweight, making it an adaptable material to support employees traveling the facility.
Fans & Heaters
You may have hot or cold equipment in your facility that requires a fan or heater. T-slotted aluminum can support this equipment and maintain the needed temperature of the environment. As a non-combustible material, these components are the perfect mounting material for this equipment. With so many organizations needing this equipment, it’s a major advantage that t-slotted aluminum is simple to package and ship.
These are just a few examples of how you can creatively use t-slotted aluminum in your facility. Our modular approach to conveyor systems influences our use of this material in many of the equipment we install. We offer creative solutions to meet your needs at Tekno. See what we did for this facility!
4 Identifying Features of Tekno Modular Equipment Solutions
At Tekno, it’s important to us that we maintain the diverse aspects of our system across multiple industries. We can provide a unique function for any industry’s needs, whether medical, aerospace, appliances, automotive, and beyond. From installing modular conveyor systems to implementing a walkover platform, we provide adaptable solutions that are easy to transport and install. Because of our unique modular design, a few features of our equipment are easily identifiable across these industries.
It is In The Name
Modular conveyor systems are just that, modular. This design ultimately saves you time, money, and labor because of the ability to quickly solve issues that would otherwise be costly and time-consuming. For example, with a standard system, a damaged section of the conveyor would lead to a full system shutdown, with you hoping that the part can be fixed. With a modular system, any damaged section can easily be removed and replaced with a functioning part.
We trust this product so much that we have a three-year warranty for our customers. Unlike other leading conveyor systems, Tekno systems installed in a variety of facilities both nationally and internationally have lasted upwards of ten years thanks to the key ability to replace non-functional parts as time and wear take their toll. Ultimately, modular makes your life easier.
Manufactured By Tekno… For Tekno
If you’re looking for a conveyor system, then Tekno is where you should stop. We are proud to not only provide a one-of-a-kind system of solutions, but we believe that one of the reasons we have so much faith in our system is that we manufacture it ourselves. We design, craft and manufacture, deliver, install and maintain our entire fleet of systems and solutions throughout their entire life.
As the leading manufacturer of these systems, no one can better create and adapt solutions to fit your company’s needs. Our systems and solutions are standardized for easy manufacturing and swift installation. However, they can also be adapted to any need a facility may have, from automation needs and ASRS, to shipping and more. So whatever the industry may be, if you look closely, our quality equipment and modular design should tell you it’s a product made by us.
Universal
In the aerospace, appliance, automotive, and medical industries, countless products are being created and shipped worldwide. At Tekno, our mission is to provide our customers with courteous, expedient, professional service of the highest caliber. Here the customer always comes first. Because of that, we never try to force a one-size fits all solution. Whether we’re designing a conveyor for vehicle seating or exterior plane parts, we find out what design will fit your needs and give you the best product on the market. We work for you, and we make our system work for you.
Tekno Is A One Stop Shop
We are a one-stop shop to keep you at the top of your industry. From engineering and R&D to installation and integration, we ensure the job is done correctly. You’re not just getting a great product when you go to Tekno. You’re getting a dedicated team that will be with you every step of the way as you work through the design and installation of your conveyor system. If you need something like monitors or fans installed along with your conveyor system, we use t-slot aluminum pieces to give you a wide range of options outside of just a conveyor.
These features are all evidence of our dedication at Tekno to innovate solutions for the betterment of our customers. As a result, we are the industry-leading manufacturers of modular conveyor systems that can change the way you do business. So don’t wait! Learn more about how Tekno’s Modular Conveyor Systems can apply to your industry.
3 Ways to Enhance Your Conveyor System
Your company’s conveyor system is an essential part of what you do. As such, its performance is of utmost importance when it comes to the success of your business. At Tekno, we’re always looking to the future for ways we can improve industrial conveyor systems in a way that will change the industry as we know it. However, it’s not always realistic that you can afford to simply replace your entire system when something goes wrong.
We always seek to provide revolutionary solutions to conveyor system issues that keep you up at night. So here are three ways that you can enhance your conveyor system to keep your business functioning at its highest level.
Use Modular Components
As mentioned previously, the cost of upgrading or repairing your conveyor system can quickly become overwhelming. This is why Tekno specializes in modular conveyor systems. Tekno’s modularity accommodates changes and additions easier than other types of conveyors, along with faster repair for reduced downtime.
Modular components also significantly contribute to making repairs faster and safer. Few things can throw off your production schedule more than having to shut down your line to make a repair. Our modular solution saves you time and money as those repairs are completed quickly and efficiently to get you back on schedule. We are so confident in our system’s abilities that we offer a full 3-year warranty–a unique feature in the industry!
3D Simulation
In creating the perfect conveyor system for your facility, Tekno can utilize 3D simulation to provide you with the clearest picture of what your new facility can be. Simulation, at its simplest, is a way to problem solve and better your business and facility functions. Using the data within the simulation process, you can experiment to find ways to continue improving your workflows, facility processes, and more. Simulation is a powerful and valuable tool for your facility.
There are many ways simulation can improve your facility and conveyor solutions. First of all, they can pinpoint potential bottlenecks in your process. They can estimate actual takt time, throughput capacity, and the ROI of your investment before purchasing capital equipment. Finally, it allows for capital planning and creates a digital twin of the proposed system.
The video below gives a perfect example of this process and how it can benefit your company.
Flexibility Matters
Flexibility should be your #1 priority. Whether your building changes, your system changes, or even your product changes, Tekno offers conveyor automation solutions that give you ultimate flexibility and efficiency to increase productivity in your operations. Our systems allow you to move, stack, lift, transfer, locate, rotate, and stop your products with ease and convenience, no matter the location or distance.
Adapting each aspect of your conveyor system to your exact needs helps to make your business more efficient. In a world with ever-changing needs, products, and technology, having flexibility can give you a major advantage over your competitors.
Tekno offers industry-changing solutions for conveyor systems. Our modular conveyor systems, 3D simulations, and flexible automation solutions help your business save time and money while performing at a higher quality than ever.
Why Choose Tekno for your Conveyor Assembly Needs?
When it comes to industrial conveyor systems, it can be challenging to know who to turn to when an issue arises. For example, suppose a section of your system is malfunctioning, or you need an entirely new system. In that case, many conveyor manufacturers can fulfill the latter but cannot provide a solution for the smaller-scale repair that the former requires without major hassle. Tekno provides a modular conveyor system solution. This approach allows companies to replace only the malfunctioning section of the system rather than overhauling the entire machine! Here are a few of the many Assembly line solutions that Tekno can offer to meet your unique needs.
2060 Over/Under Conveyor
These conveyors are designed to save floor space in your facility. With this product, you can build on the top section of the conveyor while the pallet returns to the lower section. It is designed for assembly and utilizes an accumulating chain used for non-synchronous conveyors, which allows a unit to be “held” without affecting product flow downstream. The 2060 Over/Under also features our screw shedding design which effectively directs screws and other debris away from the conveyor preventing jams and increasing the longevity of the conveyor.
Shipping System
Our Shipping System for pallet conveyors is designed to enable movement, packaging, and direct handling of any pallet. The purpose is to ship products from the assembly line to the end customer automatically. Everything from wide conveyors to elevators is used in this process. This allows us to tailor our shipping solution to your specific production needs.
Steel Tabletop Chain Conveyor
This conveyor is ideal for short distances or synchronous movement. Our Plastic Table Top is a durable, reliable, economical conveyor system that utilizes standard components and is available in multiple strands. It is also compatible with Tekno’s 2060 Non-Synchronous and Synchronous conveyors. From its 1//16 hex bore and built-in chain tensioner, the features can fit your production needs.
2060 Synchronous Conveyor
This industrial conveyor system moves continuously at a speed based on station cycle times. Its features include screw shedding, maintenance-free chain, chain cleaners, and more. The Synchronous conveyor allows for a slower speed setting, making its pace much more suitable for an operator to work on the product while it’s in motion. In addition, this conveyor works seamlessly with the Non-Synchronous conveyor, allowing them to work together to meet your unique needs.
2060 Non-Synchronous Conveyor
This conveyor is engineered explicitly for non-synchronous pallet movement and is meant for assembly operations. Its chain and materials are designed to give it a significantly longer life without needing repair or replacement. Among its features, perhaps its greatest is its flexibility, allowing it to fit into your workspace seamlessly.
Each of these solutions is manufactured to be modular in its design. This means that if something ever malfunctions, you can purchase replacement segments through Tekno instead of having to replace the entire system. Our modular approach and product adaptability make us stand out from the competition.
The Synchronous and Non-Synchronous Nature of our Pallet Conveyor Systems
An increasingly complex and diversified global economy has led to higher premiums on efficiency and agility. Now more than ever, conveyor systems meet these demands by affording manufacturers quick yet customizable product flow. Today, conveyors offer more capability, customization, and reliability than ever before.
Synchronous Conveyors
While pallet conveyor systems can be grouped and categorized in a variety of ways, one distinctiveness regarding motion is synchronous versus non-synchronous movement.
Synchronous Conveyors run continuously at a certain speed controlled by an operator. This means that there is no automated starting or stopping, but rather all materials move in tandem together, spaced evenly apart.
Synchronous conveyors offer several advantages.
First, their uniform product movement results in greater standardization and less inefficiencies and wasteful delays. Additionally, synchronous conveyors afford the operator greater control, as operators can at once control the entire assembly process through the drive train. Consistent speed adjustment can allow for routine product inspection and interaction as well.
One disadvantage of synchronous conveyors is that they do not allow for precise individual product flow. A product requiring additional maintenance, therefore, has to be manually relocated to an inspection area or another line. Accumulation and storage are not typically feasible with synchronous lines, either.
Still, synchronous conveyors are particularly useful in applications that require continuous movement or standardized interaction with product. The beverage, electrical, and electronic industries are just a few examples where synchronous conveyors are a perfect fit.
Non-Synchronous Conveyors
While synchronous conveyors are everything some manufacturers need, others require the ability to more exactly control product flow while allowing for staging, accumulation, and storage. This is where non-synchronous conveyors come in.
Moving materials in a uniform manner, non-synchronous conveyors can accommodate different process speeds and pathways, based on the task at hand. Products can buffer as they move from one workstation to the next.
Non-synchronous conveyors can also be extremely modular, allowing manufacturers to adapt to changing demands. Conveyors can be reconfigured to adjust to different work flows through reprogramming or by the addition of new modular components.
With a variety of simultaneous product movement, non-synchronous lines cannot be as easily started or stopped as synchronous lines. While their capabilities are still vast, powered non-synchronous lines can also be more costly, depending on use and scale.
Nevertheless, non-synchronous conveyors can be especially useful when you are producing multiple products on a single line, mixing automated and manual assembly processes, or increasing product complexity.
In particular, non-synchronous conveyors’ sophisticated automation makes them valuable in the automotive and electronics manufacturing industries, as well as for general manufacturing, machine building, packaging, and more.
The Right Pallet Conveyor System For You
All modern pallet conveyor systems have evolved to offer myriad production benefits. The modular design of a pallet conveyor system allows for the line to grow as your company grows; the conveyor system design can be tailored to your plant layout. Pallets also allow for the same system to run multiple products with little change-over, which can equate to cost savings.
Overall, conveyors have adapted to offer manufacturers increased productivity and output while considering ergonomics and safety more than ever before.
10 Ways to Customize Your Pallet Conveyor System
Our modular conveyor systems offer unmatched flexibility when it comes to product flow and movement. From easy access to the interior portion of your assembly line, to 360-degree product motion – our conveyors come with every feature you need to assemble and transport your product in a way that is uniquely efficient for you.
Let’s take a look at ten applications of Tekno’s modular conveyor systems.
Over/Under Conveyor Systems
Trying to save floor space in your facility? Our Over/Under Conveyor Systems can help. The 2060 Over/Under allows you to build on the top section of the conveyor while the pallet returns via the lower section. Featuring an accumulating chain, the 2060 is a non-synchronous conveyor, allowing you to “hold” a unit at one station while not affecting product flow downstream.
Lift & Locate
Once the lift raises the pallet off of the conveyor, it is held in place while assembly occurs. Our Lift & Locate unit lifts with a pneumatic actuator, and offers greater precision by using hardened, tapered pins to interface with hardened bushings on the pallet. Completely independent of the conveyor system, the Lift and Locate unit can isolate a pallet and part from the conveyor for testing or assembly purposes.
Lift & Rotate
Lift & Rotate units, meanwhile, are designed for product movement. Available with up to 360-degree motion, Lift and Rotate units can both transition a product from one conveyor section to another, or re-orient a product for the next assembly process. The rotational motion is accomplished through the use of an electric-driven gearmotor. The lifting action is powered by a pneumatic air spring. Manual rotate actuation is also an option.
Lower & Locate
Lower & Locate units precisely lower and position pallets onto a fixed and stable platform, thus making them ideal for ground test applications, such as end-of-the-line testers.
Lift & Transfer
Lift & Transfer units are used to transfer pallets between perpendicular conveyor sections. Our units are designed to be located between the conveyor chain beam so that they can lift a pallet off or onto the conveyor. The lifting action is powered by a pneumatic air spring and the pallet transfer is accomplished by a pair of gearmotor-driven table top chains. Their cast lift housings incorporate hardened steel guide rods and linear bearings to ensure both strength and durability.
Pallet Stops
Pallet Stops catch, hold, and release pallets in response to outputs from the system’s PLC. Each one is fitted with a shock absorber that cushions the impact force of the incoming pallet, bringing it to a smooth stop without any kickback. Our Decell Pallet capture feature and pneumatically powered stopping devices ensure consistent stop and hold.
Elevators
Our Elevators easily move pallets up, down, over or under. Our unique chain attachment method eliminates master links, making it faster and stronger. The chain attachment method also provides the ability to move products up to 2,200 lbs. Built-in guarding and operating protection as well as electromagnetic brakes offer increased safety measures as well.
Lift Gates
Moving around and sometimes through your assembly line can be key. Our Lift Gates give you step-free access to the interior portion of your line. Our standard design is four feet, offering you easy pallet and cart clearance. We also offer counterweighted versions – which are ergonomically friendly – and versions with gas shocks. Our gates lock on both sides of the line for additional safety.
2060 Synchronous Conveyors
Our 2060 Synchronous Conveyors move continuously at a speed based on station cycle times. Through the addition of a traction strip, our Non-Synchronous Conveyor chain’s double speed feature is eliminated. Speed can also be reduced, allowing pallets to move at a pace suitable for an operator to work on a product while it is in continuous motion. Pallets can transition seamlessly between our Non-Synchronous and Synchronous Conveyors, allowing them to work together to meet your unique production needs.
2060 Non-Synchronous Conveyors
Finally, our 2060 Synchronous Conveyors can hold a pallet or product in a station without starting or stopping the conveyor. This allows the product to flow unaffected downstream.
Unmatched in quality and versatility, our Non-Synchronous Conveyors’ additional features include: chain lubricated for life, molded-in-place chain clips that eliminate entry of foreign articles, a screw-shedding design, and a built in blower system to remove dirt and debris from the chain. Our Non-Synchronous Conveyors are the ultimate way to add flexibility to your product flow design.
There are myriad ways to adjust your pallet conveyor system so that it works best for you. Efficiency is everything in the long run, and we are here to help. We invite you to explore our range of modular conveyor systems and we look forward to helping you take your productivity to the next level.
3 Unique Features of Tekno’s Palletized Conveyor Systems
Not all palletized conveyor systems are created equal. At Tekno, our palletized conveyor systems come equipped with a host of unique features that set them apart from traditional conveyor systems.
Let’s take a closer look at three reasons our conveyors offer greater precision, customization, and quality.
Modular In Nature
Our conveyor systems are modular in nature, meaning that you can easily design the conveyor to suit your unique production needs. Individual modules include t-slotted extrusions, which allow for customization during initial design, or conveyor manipulation as your needs change. Our engineers can design our conveyors and automation with your vision in mind.
Specially Designed Pallets
We offer a full line of standard pallets along with custom palletized programs that can be tailored to fit your specific needs. Each of our pallets is designed with integrated RFID tags and a quick change tooling plate. Our skilled engineers and technicians can design, fabricate, build, and install pallets to meet your individual needs while maintaining standardization across your palletized conveyor system.
360-degree rotational movement and 90-degree detents allow a lower pass height of just 4” and also gives you plenty of room for tooling needs and the ability to return under your assembly line.
Standardized Quality… Guaranteed
Satisfaction is a guarantee–all of our pallets come with a 3-year warranty. We are confident in the quality of our product.
All these features exist across our modular conveyor systems. Additional features include synchronous or non-synchronous, narrow or wide roller, and single level or over/under conveyors. Pallet speeds of 30 – 90 feet per minute and the ability to carry 50 – 750 lbs. loads also work to increase value, decrease downtime, and deliver to you long-lasting quality solutions.
Tekno’s unique palletized conveyor systems can provide you with the customization, specification, and efficiency you need to take production to the next level.
Tekno’s Core Product: The Modular Palletized Conveyor System
Everyone knows that consistent, quality production is the key to success. Over time, however, inefficiency becomes unavoidable, as breakdowns and downtime lead to money lost and opportunities missed.
Many manufacturers believe they must reinvent the wheel to overcome inefficiencies and downtime. For more than 30 years, we have worked with hundreds of global manufacturing leaders to more easily increase value, decrease downtime, and deliver long-lasting quality solutions. Our approach is simple: modular equipment that is time-tested and proven.
While we apply these principles to all of our work, they hold true for one product in particular.
Non-Synchronous Palletized Conveyor Systems
A common manufacturing need is the ability to precisely control product flow while also allowing for product staging, accumulation, and storage. Specially engineered for non-synchronous pallet movement, our 2060 Non-Synchronous conveyors meet these needs and more.
With a roller chain that contains free-spinning wheels, the 2060 conveyor chain provides a nearly zero-back pressure conveying surface, offering smooth and seamless directional change as well as an excellent system for accumulating or storing materials.
Tailored toward assembly operations, our non-synchronous conveyors allow you to hold a pallet or product in a station without starting or stopping the conveyor; “held” units will not affect product flow downstream.
An additional option to add a center drive allows for bidirectional movement, if preferred. Pallet speeds of 30 – 90 feet per minute and the ability to carry 50 – 500 lbs. loads round out the impressive specifications of our core product.
Synchronous Palletized Conveyor Systems
Manufacturing processes requiring consistent movement benefit from our 2060 Non-Synchronous Conveyor. With many of the same great features as our non-synchronous conveyors, these systems move continuously at a speed based on station cycle times. Pallets can seamlessly transition between our non-synchronous and synchronous conveyors, allowing them to work together to meet your unique production needs.
Features To Customize Your Modular Palletized Conveyor System
The 2060 Conveyor System also includes a variety of other features that set it apart as the go-to customizable modular pallet conveyor system.
As a modular system, it includes t-slotted extrusions to easily construct according to your unique needs. Greater width options also result from narrow rollers. You have the ability to design for your unique needs, and assembly equipment is included with your order.
A Conveyor System Built To Last
While customization is the initial key, we know that reliability is what matters in the long run. From debris-proof to guaranteed lubrication, our 2060 Conveyor System is built to last.
The top surface of the conveyor beam slopes to either side, directing small screws and other debris down and away from the conveying surface to reduce jams and increase conveyor longevity.
Down below, the 2060 Conveyor System features molded-in-place chain clips to prevent foreign articles from entering the chain or conveyor.
Any dirt and debris buildup can also be removed from the chain through a built-in blower system. Blowers are directed at optimal points of the chain to maximize debris removal and can be programmed to routinely blow off the chain.
Additional Features of The 2060 Conveyor System
For the past three decades, safety has been a paramount consideration in the construction of all of our products, and the 2060 Conveyor System is no exception. With a low driving force of 8-10 percent of the pallet weight, the 2060 is safe for operators to work on.
Our product is quiet as well. The rollers, in combination with the smooth accumulating surface, reduce noise output while the conveyor is running.
At Tekno, we are more than a manufacturer. We are also a team of professionals ready to serve you. Our engineers are always on hand and available to meet with you and your representatives.
We invite you to schedule a one-on-one conversation to analyze your current layout, run-times, and bottlenecks. After listening to your needs, we can provide recommendations for implementation that are realistic based on our years of experience on the manufacturing floor.
From engineering and R&D to installation and integration, we are a one-stop shop to keep you at the top of your industry. We look forward to working with you to drive a new stage of success!
How to Choose a Conveyor System that’s Right for You
When you find yourself in need of a new conveyor system for your facility, your decision isn’t an easy one! There are a number of different systems that can all be tailored to specific project needs and even customized to your preference. Understanding your goals and challenges is the first step in finding the conveyor system that is right for you.
The most important factor isn’t what conveyor is better or faster or stronger. It’s finding the one that best works in your facility and does the job you need it to do. When researching different systems, keep an eye out for features that make sense for your project. For example, if you need a conveyor that curves around other equipment, then an Enclosed Chain Beam system might be the one for you. Or, if your focus is small parts assembly, then you may want to look into a Monorail system.
Once you’ve identified the factors key to the success of your conveyor system, then you can get specific with design and strength. No matter what specific needs you have in your facility, there is a conveyor system that will work best within those parameters. Finding that exact requires a bit of research and collaboration. Before choosing one off, you need to understand the benefits of each system to better compare the conveyor systems against your specifications and requirements.
Tekno conveyor systems ease the process of handling and transporting equipment and applications. Each of our conveyor systems is modular and simple to configure or reconfigure based on your operations. Our systems are designed with flexibility in mind, which gives you the ability to find the best system for your facility and customize the system to fit your needs.
Our modular conveyor systems can be applied in a number of ways to fit your unique operations and increase your efficiency. Reach out to one of Tekno’s Engineers to ask questions or discuss specifics of what you need. We will help you determine the best fit for your project.
3 Reasons Why Automated Systems Matter to You
In the manufacturing and e-commerce industries, automated systems are quickly becoming the standard, not the exception. And, in a highly competitive industry, it’s critical that your business not only keep up with the latest trends but stay ahead of them. One of the best ways to do that is by increasing productivity, efficiency, and profitability with innovative automated systems.
Avoid Unnecessary Down Time
Demand for speed and delivery is rising at an alarming pace. Both manufacturers and consumers want things done faster and with more accuracy. With that rise in demand, manufacturers and e-commerce companies cannot afford to waste time. Automation can help reduce the time between the customer order and product delivery.
Keeping up with trends is more than just smart business; it can mean life or death to a company. If someone else has a better system or better process or better product, you lose. Your company needs the best and fastest equipment available.
Streamline Your Processes With Automated Systems
Automated systems allow companies to do more with fewer people. Employees can focus on more important tasks, while automated systems continue to run and operate no matter what comes at them. Production levels will remain consistent at all times, whether you have employees out sick or you’re in a bit of a hiring situation. In a competitive market, there isn’t time to waste and automation can help a business’s productivity soar.
Technology and automation increase productivity by reducing the time taken to perform repetitive tasks. Machines will never get bored or tired doing the same tasks every day. This decreased need for manpower can also mean increased safety for the employees you have on the warehouse floor.
Automated systems can even be integrated with your current equipment to find the processes that work best for your company to improve efficiency and productivity. These systems are incredibly flexible, and it is easy to make changes as your business grows.
Reduced Costs and Better Products
ncreased productivity and efficiency in many ways also means reduced costs and increased profitability. With its low operational costs compared to a human workforce, automation is an investment that pays for itself over time.
Reducing With Automated Systems
Automation reduces labor costs while performing tasks better and more quickly than manual operations. By removing the probability of human error in repetitive tasks, automation will reduce your defect rate, meaning your products are more likely to turn out better and more uniform. With fewer defects, your customer satisfaction will rise, as well, keeping your profits high.
Technology and automation can lead to higher sales, better quality, and improved productivity and efficiency. These all positively influence your bottom line and improve your company image. Like we’ve mentioned, you can’t afford not to automate. Companies that choose not to improve the technology in their business may find themselves falling behind the competition. If you need a conveyer system we discuss how to choose your perfect fit here.
When you’re considering where to turn next for manufacturing, assembly, and other process solutions, Tekno is here to help. We continually strive to understand what you need and provide you with world-class solutions.
Your manufacturing system should streamline and accelerate your business. If you’re interested in increasing your manufacturing success, talk with our engineering team.
How to Choose Modular Components Like a Pro
Have you ever had to choose modular components for a manufacturing project? Though you might not find yourself in this position on a regular basis, it’s important to know what to look for and how to choose the right modular components when the time comes.
Whether you’ve started your project and simply need a few pieces or you have a project in mind and you need to order the necessary pieces to make it possible to complete, you need to feel confident that you’re choosing the right options for you.
There are a few things that you need to know when looking for modular components:
- Not all components are created equal
- You can’t afford to put your project on hold for a missing component
- It’s possible to have all the components you need on hand – all the time
If you’re new to the component world, these are the three things you need to consider when making decisions about your component needs. If you do this, you’re guaranteed to feel like and look like a pro!
Not All Modular Components Are Created Equal
Component value changes based on what material they’re made of, how much of that material it takes to create them, how strong the material is that they’re made of, and how long they will last.
The type of material and durability can determine the longevity of your entire project!
You Can’t Afford To Put Your Project On Hold For A Missing Component
In addition to material and strength, it’s critical to consider how readily available these components can be. If you’re ordering components for a project that you’re midway through, then you cannot afford to hit pause as your components are created and shipped.
That’s why it’s so important to ensure that whatever you order is ready to ship at a moment’s notice and can be at your warehouse when you need them! That’s why we make sure our components are all stocked and ready to ship at a moment’s notice.
On top of this, make sure that the components you order are compatible and easy to use. Choosing components that don’t work together is a rookie mistake and will cost you both time and money!
It’s Possible To Have All The Components You Need On Hand – All The Time
Pro-tip… keep your most frquently used components on hand all the time through consignment programs.
This is the best way to ensure that you have what you need when you need it. Once you find high-quality components that are compatible with one another, you can order them through a consignment program to ensure that you never run out.
Consignment programs allow you to pick and choose the right components for your needs and have them delivered to you regularly! You’ll never run out, never have unnecessary downtime on a project while waiting for components to arrive, and never have to worry about getting quality components quickly.
Our Consignment Program saves you even more money than others because you never have to pay for anything you don’t use.
By choosing a consignment program, you don’t have to choose components again and again and again – you choose them once and your job is done!
Final Thoughts On Choosing Modular Components Like A Pro
We’ve been in the business for a while and we know the challenges that come with choosing the right components for you.
One thing we always try to do is share the knowledge we’ve learned over the years.
So, here’s our final tip: no matter what project you’re working on, we’ve found that most manufacturing projects and operations benefit from a few specific components.
They’re durable, compatible, multi-use components that we make sure to have readily available in order to help professionals like you enjoy a faster, easier experience no matter what challenge you might be facing!
These top components are:
- Guarding Components
- Adjustable Work Tables
- T-Slotted Extrusions
- Web Bracket Assemblies
- T-bolts & Flange Nuts
- Fixed Feet
By creating components that are durable, easy to use, and made out of materials that last, we are able to help our customers save money and create projects that truly last!
If you need more information about our consignment program or choosing components for your next project, click here to contact us! We’d love to hear from you and discover how we can help you complete a quality project on-time and within budget.
10 Manufacturing Components that Will Revolutionize Your Next Project
Choosing the right manufacturing components for a project can be overwhelming.
You can browse through a catalog all day, but there are so many options, types, sizes, and materials to choose from that there’s just not enough time in the day to ensure that you’ll pick the components that make the most sense for your project!
If you consistently look for components you’ve used before, components you’re familiar with, or components you know to be more versatile, you’re not alone. But, that probably means you’re missing out on components that could take your project further than you realized or help you create future projects
That’s why we put together this list of components alongside some of their capabilities. Though you’ll still have to choose the right sizes and cuts, we hope that this narrows down your list for you and helps you get off to a quick start with your future projects.
We believe it’s critical to have the right pieces to the puzzle at the beginning of any project in order to protect the timeline of the project and deliver the best results possible!
1. Start with T-Slotted Extrusions
T-Slotted extrusions can be used for structural framework, supports, door and safety screen frames – basically any type of structure. They’re what we call essential manufacturing components! We’ve seen them used to build conference tables and even bike racks! We create all of our profiles from 6063-T6 aluminum alloy which ensures low weight, good strength, and a nice, clean look. Plus, all of our extrusions are made with a common T-Slot shape and pitch. This allows all of our T-Slotted extrusions to be used in conjunction with each other and the rest of our product line. We’d recommend them for almost anything!
2. Use Brackets to Build Almost Anything
Most brackets come in various sizes – good ones feature alignment keys that make assembly a snap. This ensures each joint will be square when assembled, so you don’t have to be an expert to use our products. You can purchase web brackets pre-loaded with T-bolts to save time. We make sure that all of our T-bolts are Grade 8 specifications so they will hold up to any application! Because they’re primarily designed to work as attachments for support beams, you can build almost any structure you can imagine when you combine these components!
3. Adapter and Joiner Plates are the Manufacturing Components You Don’t Want to Overlook
With these handy little components, you can align, mount, and join support beams at any angle – making them pretty essential to any project. Look for plates that are comprised of zinc-plated, mild steel for the best finish and strength. These plates make a robust joint allowing you to build bigger, stronger structures than some other similar products.
4. Don’t Forget Strap Nuts and Joiner Strips
These babies are designed to perfectly join support beams for stable and neat construction. You can use the Joiner strip to join two extrusions end to end. This allows you to make structures longer or enables you to reconfigure an older design and give it new life. Depending on the end goal of your project, these can be used to help stabilize your structure and keep everything perfectly aligned.
5. You’ll Need Some Support Feet and Casters
From fixed support feet, to leveling foot supports, to round leveling feet, and more, it’s critical to have the right support and casters for your project. Each project will have different needs and requirements that can be filled by the many options available, but the main things to look for are strength, durability, cost, and ease of use. Fixed feet are ideal when a lot of strength is needed to support your structure. Leveling feed should be used when precision adjustment is critical to your application. If mobility is key, you can mount casters to the bottom of your structure and easily push it around from place to place.
6. Power Up with Electrical Components
Electrical components can be the most challenging part of the process! Get components that connect seamlessly and precisely. This will help protect, separate, guide, and control the electrical side of your project! We offer various sizes of wire way that you can utilize to run wiring, airlines, and more. Each wire way profile can accept a divider, which allows you to separate your high and low voltage and run them in the same extrusion. We also offer pushbutton boxes to which you can mount a variety of pushbuttons to control your machines. The T-slots in our extrusion make a naturally convenient location to route cables, but how do you keep them in the T-slot? By getting a T-slot cover. This profile is made from a pliable plastic that can be inserted in the face of the T-slot keeping all of those wires in place! Plus, we have T-Slot Anchors for Zip Ties or other small fasteners that keep you from having to drill into the extrusion.
7. Protect Your Project Long-Term with Guarding Components
Accidents happen and guarding can save the day. Make sure to have guarding components on hand to help cover extending or protruding material and guard against unwanted access to your equipment. This will protect your work and your employees from harm! Our guarding components are made to work together to quickly make a rectangular panel. These panels can be fixed or mounted on hinges to allow access to your machines. We also offer a variety of guarding materials such as polycarbonate, wire mesh, and more.
8. Add Assembly Hardware to Put it All Together
This one speaks for itself but is also too broad to get into the specifics. Just make sure to choose assembly hardware that will last – A.K.A. made of strong material that will withstand the test of time!
At Tekno, we offer some hardware that is made just for our extrusions – we call them T-bolts. T-Bolts can be added to any bracket or plate to mount to our extrusion. The T-bolt turns 90 degrees to lock into the extrusion and has a quick reference indication on the end to ensure it’s turned right AND T-bolts are offered in various lengths to meet your needs. The best companion to our T-bolts is our nyloc flanged nuts. They have a larger surface area to ensure it won’t deform your bracket when tightened, but the best part is the self-locking nylon insert. These fasteners are commonly used in aircrafts because once they are tightened they won’t vibrate loose. This prevents you from needing to use Loctite, lock washer, or other cumbersome fastening methods.
9. Top it Off with Beam End Caps
It’s the details that matter when you’re wrapping up a project. Make sure to cover sharp corners and edges for a clean and finished look and feel. Our end caps are made to fit into the ends of our extrusions and stay in place.
10. Accessorize Your Project with… Accessories
As you begin to consider manufacturing components for your project needs, remember to accessorize. Like we said before, it’s the little things that make a good project great and there are endless ways to add to or expand your work through accessories. We have a variety of hinges, handles, rollers, etc. that can be used in many creative ways!
Don’t Forget to Keep Manufacturing Components On Hand for a Rainy Day
Something we always want to communicate is the importance of starting projects right. You always want to make sure you have all the Manufacturing Components you need – otherwise, you could be looking at some serious (and unnecessary) downtime.
The easiest way to consistently ensure that you have what you need – without spending unnecessary funds – is to choose a consignment program! Consignment programs allow you to work directly with your manufacturer to keep components (like the ones listed above) stocked in your warehouse so that you never run out of the essentials. But, don’t worry about heavy up-front costs and unused material. You can find consignment programs that will only charge you for what you use – while still keeping you supplied with everything you need.
If you’d like a consultation about component parts or consignment programs, let us know! We’d love to hear from you and to help you find the components you need to keep on hand and the best way to do just that!
4 Component Parts You Need to Keep On Hand & Why They Matter
Have you ever started a project and realized half-way through that you were missing a key component?
Whether it’s been misplaced or was never there to begin with, it’s always a frustrating and often costly moment. You lose time, momentum, and even money as you seek to remedy the situation.
While this is always a possibility when you start a project, there are steps you can take to prepare for this possibility and the first is to make sure you’ve got a stock of commonly used and needed components on hand.
This way, when you hit a stall in the project, all you have to do is grab the missing component from your storage and get right back to work.
Choosing the Right Components
The components you choose will, more than likely, depend on you and your business, but there are a few things that never change.
First of all, when choosing your “on hand” components, it’s important to consider four specific criteria. We’ve detailed these four criteria more extensively in a separate blog, but, for the purpose of this blog, here are some questions we hear frequently and the response/criteria that we believe they affect:
1. Are they durable
Durability matters because they affect time and value. If you choose component parts that don’t last (even if they’re cheaper to begin with), you’ll find yourself spending more money and wasting more time over the years as you continually reorder and replace pieces. Weak components cause unnecessary downtime and require consistent upkeep.
2. Are they easy to work with?
Component parts that require special tools or machining are often unnecessary and will only take more of your time and energy to work with. They’re not worth the hassle!
3. How much are they
Components are often overpriced for what you’re getting. Do yourself a favor and do some research. More expensive doesn’t always mean better, but you do need to consider components as an investment. Choosing components simply because they’re cheaper might not be the best move for the long term.
4. Are they readily available?
Once you settle on a few key components that you know you’ll use frequently, you’ll want to make sure you can find them and get them quickly. If the components you choose have a long turn-around time, you might want to rethink your choices. Think about it – when crunch time comes, you don’t want to have to press pause on a project and wait for anything!
Considering these questions and choosing components accordingly is critical because the purpose of investing in components is to make your life easier! It’s meant to keep you from having to frequently replace parts, to keep you from losing unnecessary time with difficult parts, to keep you from wasting money or time on expensive parts that aren’t available when you need them.
It’s not just okay to be picky with these decisions – it’s recommended! Do your research, take your time, and find the component parts that meet your needs – each and every one of them.
Getting Specific…
The thing is, it’s hard to get too specific without know what project you’re working on and what your needs are.
That said, once you’ve determined the material, price, availability, and ease of use of the components you’re interested in, there are always a few components we recommend keeping on hand.
T-Slotted Extrusions
T-Slotted extrusions can be used for structural framework, supports, door and safety screen frames, and more. Seriously. Anything goes! We especially recommend these because they are strong, durable, light weight, and have a nice, clean appearance. Plus, they’re ease to work with, can be used interchangeably, and are recyclable – A.K.A. you can use them for different projects over time as you might have the need!
Brackets
You should always have some brackets on hand and in various sizes. They make assembly simple as they’re primarily designed to work as attachments for support beams, enabling you to build any structure you can imagine!
Strap Nuts & Joiner Strips
These are typically designed to perfectly join support beams for stable and neat construction, further enabling you to create whatever is needed at any given time. In addition, at least at Tekno, they are created purely out of mild steel and zink-plated, which make them the perfect blend of strength and durability.
Assembly Hardware
Don’t start a project without this! No matter what you need, it’s important to have a variety of assembly hardware ready for whatever your project might have in store for you.
Get the Most Out of Your Components
One of the biggest things we try to stress is that it’s important to start your projects with everything you need. Don’t get halfway into a project and realize you need to start over or put the project on hold.
By finding and purchasing components that are durable, easy to use, and made out of materials that last you’ll be amazed at how much money and time you’re able to save, not just throughout the project itself, but well into the future.
To make your life even easier and guarantee that you have what you need – without spending unnecessary funds – you can choose a consignment program! Consignment programs allow you to work directly with your manufacturer to stock components at your facility that you can use as you need them. The key advantage, as least here at Tekno, is that you don’t have to purchase these parts in advance, just pay for them as they are used!
If you’d like a consultation about component parts or our consignment program, click here to contact us! We’d love to hear from you and to help you find the components you need to keep on hand and the best way to do just that!
Top-Selling Components and What Makes Them Great
Top-selling components all meet specific criteria that makes them great. As we’ve been serving the industry since 1987, we’ve heard it all.
The top questions we get from people who are in the process of choosing components are:
- Are they durable?
- Are they easy to work with?
- How much are they?
- Are they readily available?
Because of this, we wanted to create components that would meet the needs of our customers and help to ease the process of finding and incorporating the right components into their project(s).
We’ve created a concise list of top-selling components that have been designed to work in a variety of situations. This helps keep our customers from being overwhelmed and not knowing which components to select. Additionally, it ensures that the components offered on our site are also immediately available to our customers.
What Makes a Top-Selling Component?
There are a few things that can help one component (let’s say one 3×3 web bracket vs another) stand out above the rest.
There are, in fact, four criteria that we strongly believe make one component better than another:
- They must be made out of the right material
- They must be durable
- They must be easy to work with
- They must be readily available
If you’re able to find components that meet these criteria, then price is not an issue.
Components that last are an investment! When you invest in strong, durable, long-lasting components, you’re investing in your future – whether that’s a new project and you reuse components you’ve already purchased, or you just need the first project to last!
1. Why Material Matters
Finding components that are made of the right material matters more than any other criteria.
Whether you choose zinc-plated steel or aluminum extrusion components, it’s important thatthey’re made out of the right material for the purpose they will be used for.
In fact, this first criteria for quality components affects almost every other criteria.
For example, the type of material the component is made of typically affects durability or longevity. A bracket made of the wrong material won’t be strong enough to accomplish what you need it to do – or, worse, it will be too heavy and disturb the function of your project. You’ll find yourself right back at square one trying to find a bracket that will perform the way you need it to.
2. Why Components Should be Durable
The main reason we recommend choosing durable components is so that your projects will last the test of time… and weight.
No matter how you choose to use a given component, you should be able to trust that it will withstand a certain level of pressure or weight and accomplish the task at hand.
This is, once again, an investment in your future. If you find yourself purchasing components again and again, unable to recycle parts, then you might want to invest in some higher quality components.
3. Why They Should Be Easy to Work With
This criteria is just common sense. If you’re working with components that make your life more difficult, it’s time to find new options!
Anything that requires special tools or machining is too much of a hassle.
Find components that only require basic tools and are compatible with one another – trust us – it will make your life easier and will speed up any project that comes your way.
4. Why Top-Selling Components Should Be Readily Available
How many times have you painstakingly selected a component and designed it into your project, only to find out that it takes 6 weeks to deliver? This is not only frustrating, but it costs time and money to redesign and select another component. Finding components that are readily available are key to being able to execute your projects on time and pain-free.
Components that Sell Themselves
We work hard to create top-selling components that meet the needs of our customers – no matter what they might need!
After 30+ years in the industry, we’ve found that certain components consistently meet these criteria and consistently fly off the shelves.
These top components are:
- Guarding Components
- Adjustable Work Tables
- T-Slotted Extrusions
- Web Bracket Assemblies
- T-bolts & Flange Nuts
- Fixed Feet
By creating components that are durable, easy to use, and made out of materials that last we are able to help our customers save money and create projects that truly last.
If you need more information about our top-selling components or would like to talk to an expert about your project needs, click here to contact us! We’d love to hear from you and discover how we can help you complete a quality project on-time and within budget.
Choosing & Using the Right Framing System for Your Project
When it comes to choosing the right framing system for your project, you already know that these systems can come in a variety of materials.
You know that each serves a different purpose. That’s why it’s critical to choose the right material for your project and understand the differences, pros, and cons, of each.
Choosing Materials that Help You Do More
Rule number one when choosing a material for your industrial structure or project is to find the one that checks the boxes you need to accomplish your goals.
Good questions to consider before choosing a material are:
- Is it easy to assemble/work with?
- How long will it last/is it durable?
- Does it need to and/or can it handle heavy loads?
- Does it require special skills (machine welding)?
- How much does it cost?
If you’re currently (or will be) in the process of choosing a framing system for a project, then there are four types that immediately come to mind:
- Welded Steel
- Aluminum Extrusion
- PVC Pipe
- Wood
The Pros & Cons of Top Framing System Materials
As you consider your options (welded steel, aluminum extrusion, PVC pipe, wood, etc.), it’s important to keep in mind the questions stated in the previous section.
The truth is, none of these materials will perfectly check each box. What you have to decide is what matters for you and your project. Oftentimes, durability, assembly time/ease, load-carrying potential, and cost are the biggest ticket items to consider.
Wood and PVC pipe, for example, are pretty easy to handle, lightweight, and inexpensive, but they can’t handle heavier loads and typically aren’t very durable in the long-term.
Welded steel is strong, durable, and relatively inexpensive, but requires skilled labor and is difficult to handle. Not to mention, the rust factor that comes with steel!
For this reason, many choose to go with aluminum extrusion. It’s strong, durable, capable of bearing heavier loads, light (easily maneuvered and controlled), can be assembled with basic tools, and doesn’t rust. Some of you may think aluminum extrusions are expensive, but, when you consider a few things, it makes aluminum extrusions much more appealing.
First, you can use basic hand tools to assemble, so you don’t need highly skilled (expensive) labor.
Second, the aluminum extrusions can be disassembled and repurposed for other projects, giving you more productivity for your dollars.
And, finally, if you can reuse the aluminum for the next project, it’s very easy to recycle, putting cash back to the bottom line.
Getting the Right Framing System Fit for You
If you want to build a structure that stands the test of time, then aluminum extrusions are the best option. However there are many different manufacturers and types of aluminum extrusion to choose from. How do you know the ones that will work the best for your application?
Most aluminum extrusion suppliers require special tools, drilling and machining to assemble.This can make it much more difficult to be flexible and work for all of your applications. Tekno’s aluminum extrusions are all designed to bolt together and be easy to reconfigure and reuse. All of our products can be assembled with off-the-shelf hand tools. They do not require drilling or machining to assemble.
If you need more information about this topic or would like to talk to an expert about your project needs, click here to contact us! We’d love to hear from you and discover how we can help you complete a quality project on-time and within budget.
3 Reasons Why Aluminum Extrusion Components Are King
Planning and starting a new project can be an overwhelming, and even stressful, experience. Making sure you have the right components is just a small part of this process, but it can be one of the most critical steps. If you’re a business owner or plant manager who’s starting a project and seeking to make the right choice for your operation, you might be (and probably are) a little overwhelmed by all of the information that’s out there regarding different building systems.
One of the earliest and most critical decisions that must be made is what type of component to use. Making the right choice can be the difference between a successful project and a failed project. It can be the difference between going wildly over budget and staying in the black. This is because the wrong decision can come with added downtime, overspending, and/or increased assembly time. The way we see it, more downtime equals less profitability.
All that might sound like an exaggeration, but don’t underestimate the importance of component parts. If you choose the wrong components for your project, you could find yourself in a world of trouble – even if it’s not apparent for years to come! With 30 years of business under our belts, we can say this from experience.
That being said, let’s dive into a few reasons why we, at Tekno, believe Aluminum Extrusion Components are the right choice for almost any project!
1. Aluminum is Malleable
One of the biggest benefits of aluminum extrusion components is the malleable nature of aluminum itself.
Aluminum Extrusion is a process that transforms aluminum alloy by pushing it through intricate and even complex dies into definitive, cross-sectional shapes to create the structure of your project.
Because of aluminum’s unique physical characteristics, it’s more easily extruded and even malleable post-extrusion. As a result, there is endless opportunity for creative, unique, and complex designs. This is key because no business or process is the same and having the ability to provide innovative and tailored solutions to your needs is critical for overcoming the unique challenges that your business faces daily.
This malleability also results in a lower production cost for your design.
2. Aluminum Extrusion Components Are Both Light & Strong
Aluminum, by nature, is one third the density and stiffness of steel! As a result, it’s lighter and easier to maneuver/control.
This makes assembly, maintenance, and repairs more efficient and is especially essential if your project needs to be adjusted, lifted, or moved.
This lightness does not diminish the strength of the metal. The weight to strength ratio that aluminum contains is difficult to find elsewhere and results in lighter structures, that still function as just that – a structure that you can build off of and rely on.
Though not as strong as other metals (like steel), aluminum has been proven capable of withstanding considerable pressure, weight, and even force. It’s rare for a project to come through that requires a stronger metal!
Aluminum extrusion components feature the necessary strength needed, alongside an almost incomprehensible lightness – allowing for even more creativity and design complexity.
3. Aluminum Extrusion Components Are Durable
Aluminum is naturally corrosion-resistant!
Rather than dealing with metals that slowly age and diminish over time, choosing aluminum for your project ensures that it will pass the test of time – no additional corrosion prevention methods or products required. This will decrease downtime for maintenance and repairs and increase productivity overall.
In addition, the durable nature of aluminum makes it more environmentally friendly. It’s one of the few recycled materials that keeps all of the original properties of the metal after the recycling process is completed. Therefore, scrap aluminum retains its value. As a result, aluminum is an economical and environmentally sustainable material!
When you choose aluminum extrusion components for your projects, you’re choosing a sustainable option and investing in a material that can last or be repurposed for years to come.
The King of Component Materials
Flexibility, weight, strength, and durability are all important factors to consider before choosing components for any project, but, ideally, they’re factors that help you more easily come to a decision! We believe aluminum components make the right choice for most projects because of these factors, but that’s not always the case! There’s always more to consider and decide on.
On that note, of course, we know that cost is always a factor. You might have heard that pound for pound, steel is cheaper than aluminum.
The thing is, aluminum is lighter than steel – so pound for pound, you get more when you choose aluminum! Plus, the low-weight, durability, flexibility, and conductibility (think heat and electricity) of aluminum extrusion components are all factors that affect the production and long-term costs/benefits of your project.
If you need more information about aluminum extrusion components or would like to talk to an expert about your project needs, contact us! We’d love to hear from you and discover how we can help you complete a quality project on-time and within budget.